{"id":35523,"date":"2015-09-02T06:39:50","date_gmt":"2015-09-02T03:39:50","guid":{"rendered":"https:\/\/smartlogic.co.il\/?p=35523"},"modified":"2015-09-02T06:39:50","modified_gmt":"2015-09-02T03:39:50","slug":"%d7%95%d7%9c%d7%93%d7%99%d7%a6%d7%99%d7%94-validation-case-study-part-1","status":"publish","type":"post","link":"https:\/\/smartlogic.co.il\/staging_new\/%d7%95%d7%9c%d7%93%d7%99%d7%a6%d7%99%d7%94-validation-case-study-part-1\/","title":{"rendered":"\u05d5\u05dc\u05d3\u05d9\u05e6\u05d9\u05d4 &#8211; Validation case study &#8211; part 1"},"content":{"rendered":"<h2 style=\"text-align: left\">\u05d5\u05dc\u05d3\u05d9\u05e6\u05d9\u05d4 -1 Validation Requirements &#8211;\u00a0case study- part<\/h2>\n<p style=\"text-align: left\">\u00a0This article was written by Iian Shaya, validation,automation and control expert<\/p>\n<p style=\"text-align: left\">Validation Requirements is a document which may be part of the validation documentation that describes the validation strategy for a system or subsystem. This document is generic; the system or subsystem may include a PC with Human\/Machine Interface (<a href=\"http:\/\/www.smartlogic.co.il\/%D7%90%D7%95%D7%98%D7%95%D7%9E%D7%A6%D7%99%D7%94-%D7%95%D7%91%D7%A7%D7%A8%D7%94-%D7%9E%D7%9E%D7%A9%D7%A7-%D7%90%D7%93%D7%9D-%D7%9E%D7%9B%D7%95%D7%A0%D7%94-hmi\/\">HMI<\/a>), a Programmable Logic Controller (<a href=\"http:\/\/www.smartlogic.co.il\/%D7%90%D7%95%D7%98%D7%95%D7%9E%D7%A6%D7%99%D7%94-%D7%95%D7%91%D7%A7%D7%A8%D7%94-plc-programmable-logic-controller\/\">PLC<\/a>), virtual hardware (<a href=\"http:\/\/www.smartlogic.co.il\/%D7%95%D7%9C%D7%99%D7%93%D7%A6%D7%99%D7%94-testing-and-hwsw-type-and-maturity\/\">HW<\/a>), software (<a href=\"http:\/\/www.smartlogic.co.il\/%D7%95%D7%9C%D7%99%D7%93%D7%A6%D7%99%D7%94-testing-and-hwsw-type-and-maturity\/\">SW<\/a>), and other components designed to maintain the user's facility in proper conditions specified by the user.<\/p>\n<h3 style=\"text-align: left\">Validation Requirements Document Contents<\/h3>\n<p style=\"text-align: left\">This document is structured in a relatively standard fashion, with predetermined chapters and sections, where the final contents are tailored according to the type and size of the system under validation.<\/p>\n<p style=\"text-align: left\">The main chapters and sections of a Validation Requirements document are:<\/p>\n<p style=\"text-align: left\">Responsibility<\/p>\n<p style=\"text-align: left\">Validation Requirements<\/p>\n<p style=\"text-align: left\">Documentation for Initial Tender<\/p>\n<p style=\"text-align: left\">Documentation for Design Review<\/p>\n<p style=\"text-align: left\">Documentation Prior to Factory Acceptance Test (FAT) or Pre-Delivery Inspection &#8211;\u00a0PDI<\/p>\n<p style=\"text-align: left\">Commissioning<\/p>\n<p style=\"text-align: left\">Documentation For Installation and Operational Qualification (<a href=\"http:\/\/www.smartlogic.co.il\/%D7%95%D7%9C%D7%99%D7%93%D7%A6%D7%99%D7%94-installation-qualification-iq-protocol\/\">IQ<\/a> and <a href=\"http:\/\/www.smartlogic.co.il\/%D7%95%D7%9C%D7%99%D7%93%D7%A6%D7%99%D7%94-operation-qualification-oq-part-1\/\">OQ<\/a>) &#8211; to be checked at PDI\/FAT<\/p>\n<p style=\"text-align: left\">Design Qualification (<a href=\"http:\/\/www.smartlogic.co.il\/?s=DQ\">DQ<\/a>) Protocols (Including PC\/<a href=\"http:\/\/www.smartlogic.co.il\/%D7%90%D7%95%D7%98%D7%95%D7%9E%D7%A6%D7%99%D7%94-%D7%95%D7%91%D7%A7%D7%A8%D7%94-plc-topics-part-1\/\">PLC<\/a>) Architecture<\/p>\n<p style=\"text-align: left\"><a name=\"_Toc298838003\"><\/a> Installation Qualification (<a href=\"http:\/\/www.smartlogic.co.il\/%D7%95%D7%9C%D7%99%D7%93%D7%A6%D7%99%D7%94-installation-qualification-iq-protocol-2\/\">IQ<\/a>) Protocols (Including PC<a href=\"http:\/\/www.smartlogic.co.il\/%D7%90%D7%95%D7%98%D7%95%D7%9E%D7%A6%D7%99%D7%94-%D7%95%D7%91%D7%A7%D7%A8%D7%94-plcs-topic-part-2\/\">\/PLC<\/a><\/p>\n<p style=\"text-align: left\"><a name=\"_Toc298838004\"><\/a> Operational Qualification (<a href=\"http:\/\/www.smartlogic.co.il\/%D7%95%D7%9C%D7%99%D7%93%D7%A6%D7%99%D7%94-operation-qualification-oq-part-2\/\">OQ<\/a>) Protocols (Including PC\/<a href=\"http:\/\/smartlogic.co.il\/%d7%95%d7%9c%d7%93%d7%99%d7%a6%d7%99%d7%94-validation-case-study-part-1\/\">PLC<\/a><\/p>\n<p style=\"text-align: left\">Performance Qualification (PQ) Protocols<\/p>\n<p style=\"text-align: left\"><a name=\"_Toc298838006\"><\/a> Computerized System Validation<\/p>\n<h3 style=\"text-align: left\">Responsibility<\/h3>\n<p style=\"text-align: left\">This section lists the responsibilities of contractor, the user, and the required contents of the documents composing the validation file<\/p>\n<p style=\"text-align: left\">The contractor is responsible for creation and performing the <a href=\"http:\/\/www.smartlogic.co.il\/?s=DQ\">DQ<\/a>, Design Review, Commissioning, <a href=\"http:\/\/www.smartlogic.co.il\/%D7%95%D7%9C%D7%99%D7%93%D7%A6%D7%99%D7%94-installation-qualification-iq-protocol\/\">IQ <\/a>and <a href=\"http:\/\/www.smartlogic.co.il\/%D7%95%D7%9C%D7%99%D7%93%D7%A6%D7%99%D7%94-operation-qualification-oq-part-1\/\">OQ<\/a> validation protocols<\/p>\n<p style=\"text-align: left\">The user is responsible for creation and performing the PQ validation protocols<\/p>\n<p style=\"text-align: left\">Design Qualification (DQ) &#8211; The design of the system will be documented and checked in the Design Specification. This specification will include details of the system and must be traceable to the <a href=\"http:\/\/www.smartlogic.co.il\/%D7%95%D7%9C%D7%99%D7%93%D7%A6%D7%99%D7%94-urs-contents\/\">URS<\/a> and BOD documents<\/p>\n<p style=\"text-align: left\">Mechanical Completion Check Report (MCCR) of the system will be documented and checked only by the contractor. This document will check system readiness for the IQ<\/p>\n<p style=\"text-align: left\">Commissioning Execution (CE) of the system will be documented and checked only by the contractor. This document will check system readiness for \u00a0OQ<\/p>\n<p style=\"text-align: left\">Installation Qualification &#8211;<a href=\"http:\/\/www.smartlogic.co.il\/%D7%95%D7%9C%D7%99%D7%93%D7%A6%D7%99%D7%94-installation-qualification-iq-protocol-2\/\">IQ<\/a><\/p>\n<p style=\"text-align: left\">IQ will establish documented evidence that the system is installed according to the manufacturers\u2019 specifications and user requirements, and assure that the environment is appropriate for its intended purpose<\/p>\n<p style=\"text-align: left\">Each IQ protocol will include an appendix of deviation report, which describes the deviations (if they existent) of the specific system, and the contractor will be responsible to correct them<\/p>\n<p style=\"text-align: left\">Operational Qualification &#8211;\u00a0<a href=\"http:\/\/www.smartlogic.co.il\/%D7%95%D7%9C%D7%99%D7%93%D7%A6%D7%99%D7%94-operation-qualification-oq-part-2\/\">OQ<\/a><\/p>\n<p style=\"text-align: left\">OQ will establish documented evidence that the system is operated according to manufacturers\u2019 specifications and user requirements, and assure that the environment is appropriate for its intended purpose<\/p>\n<p style=\"text-align: left\">OQ will establish documented evidence that the system is operated according to manufacturers\u2019 specifications<\/p>\n<p style=\"text-align: left\">.Each OQ protocol will include an appendix of deviation report, which describes the deviations (if they existent) of the specific system, and the contractor will be responsible to correct them<\/p>\n<p style=\"text-align: left\">Performance Qualification-\u00a0PQ<\/p>\n<p style=\"text-align: left\">PQ will establish documented evidence that the system performs according to manufacturers\u2019 specifications and user requirements, and assure that the environment is appropriate for its intended purpose<\/p>\n<p style=\"text-align: left\">The PQ protocols are user's responsibility<\/p>\n<p style=\"text-align: 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