Smartlogic

ולידציה – DQ – Design Review

 ולידציה – DQ – Design Qualification / Design Review

DQ  – Design Qualification is for Design Review by verifying that the system has been designed as specified in the URS (User Requirements Specification), FDS (Functional Design Specification), and relevant equipment specifications satisfying all GMP requirements. The Process User Requirements in the URS have been identified by the Quality Risk Assessment. Since the Quality Risk Assessment is an iterative process, it may be performed again, whenever necessary, during the DQ and subsequent lifecycle qualifications.  For  hardware and software of the control system, verification data will be collected to prove that the system has been designed in accordance with the URS and FDS including the requirements of 21 CFR Part 11. As DQ is the final step to formally review and document the proper design of the system, the protocol must enable the reviewers to verify that all quality-critical attributes and essential technical attributes of the system have been incorporated in the design. When the DQ report is approved, the system is ready for fabrication and construction.

DQ PROTOCOLS
PROCESS EQUIPMENT AND SYSTEMS
Media Preparation and Hold Tanks
Buffer Preparation and Hold Tanks
Process Tanks
Reactors – Organic Synthesis
Bioreactors
Evaporator Systems
Distillation Tower Systems

CLEAN UTILITY SYSTEMS
USP Purified Water Storage and Distribution Systems
WFI Storage and Distribution Systems
Clean Steam Generation and Distribution Systems
Process Air Systems
Nitrogen Gas Systems

SUPPORT SYSTEMS
CIP Systems
Biowaste Kill Systems – Continuous
Biowaste Kill Systems – Batch
Autoclaves

HVAC SYSTEMS AND CLEANROOMS
HVAC Systems
Cleanrooms – Aseptic
Air Locks – Gowning

LABORATORY EQUIPMENT
Incubators
CO2 Incubators
Water Bath Incubators
Ultra-Low Temperature Freezers
Refrigerators

ולידציה – Design Specification – DS

ולידציה – Design Specification – DS

The Design Specification -DS is part of the validation documentation that provides information necessary to complete the design of the project. This document covers only the DCS side and integration with ELT-GHS-150-T3 Gas Heater skid

DS Content

The DS is usually structured in a relatively standard fashion, with predetermined chapters and sections, where the final contents are tailored according to the type and size of the system under validation.

:The main chapters and sections of this DS are

Hardware Specification

Wiring and Electrical Cabinet Drawing

Communication and Network Design

Other Documentation

ProfiBus Monitoring Values List

Running Logic

Alarms List

Alarm Response

Disaster Recovery

Programming Design

Appendixes

Hardware Specification

.This section defines the required I/O allocation, according to the wiring diagram document No. P09204-020 Rev2, and 35800SIS0-N0

8 digital inputs

1 digital outputs

ProfiBus connection

Wiring and Electrical Cabinet Drawing

:This section lists the following design information

New Electrical drawing is not needed

:All I/O should be named in a standard fashion, i.e., XXXX-YYY-ZZZ, where

XXXX – 4 prefix letters which indicates the containing system; in this case, the system is PRMS

.YYY – indicates the instrument type according to Siemens naming standard – document no

ZZZ – indicates the serial continuing number

.Siemens Engineering file update is needed in Chapters18C 18D 18E. Other chapters should be examine and discussed in the FRS

.BOP PLC must be stopped during the wiring and ProfiBus module installation. Dalkia should be supply with time table

Communication and Network Design

:This section lists the following design information

.The communication used in this project is Profibus

.The Profibus communication protocol and wiring design will be provided by Siemens

.Siemens Engineering file update is needed. All communication and network chapters should be updated

Communication and Network Design

Siemens Engineering file "stand alone skids and instruments" chapter should be update; all Heater manuals and instructions should be attached to this chapter.

ProfiBus Monitoring Values List

tSP Target Setpoint – Setpoint differential CT15/14 – CT15/13

All  Operator.MAIN items – To be later configured

All Operator. SYSTEM.StatusWords.Output) – To be later configured

Man Manual/Auto Mode 76 AUTO (0) – +VFD manual percents

Running Logic

start conditions

Heater valve V101 is open. – GS101 HEATER INDICATION.

Heater valve position V102 is open.

Heater bypass valve V103 is closed.

DCS 10EKA01CF001>1500m3h (indicating that at list one of the gas turbines is on).

DCS 25Barg<10EKA001CP001<45Barg (Gas pressure operation range).

All Heater trips are acknowledged and cleared.

Operator pressed "Start" from DCS.

Alarms List

All alarms from profibus

Alarm Response

Holding/Restart Logic

No alarm response from the DCS.

Disaster Recovery

Perform stop operations as in paragraph

  1. Power shut down
  2. Compressed air supply shut down

 Programming Design

AS (Automation system – PLC) that will be programmed in this integration will be BOP.

The synoptic screen will be programmed and be added to the PRMS screen, as described in Appendix 1 – Synoptic Screen.

All instruments, EG valves and transmitters, will be created according to Siemens standards.

All instruments will be set to READ ONLY, except the START and STOP buttons.

Appendixes

The DS appendixes present examples of design drawings.

Appendix 1 – Synoptic Programming Design.

Appendix 2 – Chapter 18E BOP Example of Electrical Drawing (to be updated)

Appendix 3 – Example of Network Drawing (to be updated)